As high-performance computing (HPC) and artificial intelligence (AI) reshape IT infrastructure, cooling technology has become critical for optimal data center performance. With rising computing demands, traditional air-cooled solutions often fall short, paving the way for advanced liquid cooling methods. Since 2002, Compu Dynamics has built a comprehensive data center solutions portfolio, offering services like white space integration, liquid cooling, and specialized installations for electrical, mechanical, and low-voltage systems. Compu Dynamics’ expertise in data center innovation positions it at the forefront of implementing cutting-edge liquid cooling solutions for clients’ specific needs.
Case Study
Liquid Cooling for 13.5MW Data Center
Advanced RDHx liquid cooling in Texas to support HPC and AI
Real Expertise, Real Stories.
Compu Dynamics partnered with one of the world’s largest enterprise cloud providers to deliver a high-efficiency, 30,000 sq. ft. 13.5 megawatt data center fit-out with liquid cooling solutions at a hyperscale facility in Texas.
Meticulously executed by Compu Dynamics’ design, engineering, and integration teams, this project created a state-of-the-art data center optimized for high-performance computing and AI, with enhanced safety, efficiency, and reliability.
To support high-density computing, the deployment included setting up a robust liquid cooling infrastructure with nearly 300 rear door heat exchangers (RDHx) enabling 50kW+ server racks. Additional components included motorized control valves and flow meters to enhance cooling efficiency. Compu Dynamics also installed 400A Remote Power Panels (RPPs), 400A Parallel Feeders, and three-tiered overhead trays for power and low-voltage cables. Rigorous hydro testing and actuator control simulation ensured system reliability and a leakfree environment, delivering optimal performance.
Project Scope
- Electrical and mechanical infrastructure design/build
- Installation of 400A RPPs, 400A Parallel Feeders, and 1,000+ 60A overhead power whips
- Three-tiered trays for power and network cabling
- Integration of motorized control valves, flow meters, and hoses for approx. 300 rear door heat exchangers
- RDHx hose connections, balancing, and testing
- Pre-production testing with Belimo PS100 actuator control simulator
- Hydro-testing for a leak-free environment across doors, hoses, and valves
- Developed step-by-step process for testing and installation
- Created risk mitigation plan
Things to Consider Before Beginning Liquid Cooling Deployments
Here is a starting point for the many new design considerations that one must address when planning a high-density liquid cooling installation:
Power and Density:
- Rack power densities (day one and future)
- Total POD power density (day one and future)
- CDU selection (matching capacity and POD density)
- CDU redundancy (N+1 or N+?)
- Spare CDU loop taps for future expansion
Infrastructure and Materials:
- Piping material selection
- Drip pans and leak detection
- Building supports: Will the ceiling grid support new overhead piping? Will the raised floor support rack weight and/or CDU?
Fluid Flow and Cooling:
- At the chip level: target fluid flow rate and operating temperatures
- In-rack manifolds: port-quantity / size / fitting type and flow control devices
- Secondary POD piping location (overhead or bottom)
- Secondary loop redundancy (isolation and bypass)
- Primary and secondary loop filtration.
System Integration and Maintenance:
- BMS integration and auxiliary sensors (temperature, flow, pressure, leak detection)
- System validation, commissioning, operation, maintenance, and repair
Benefits of working with Compu Dynamics
Compu Dynamics encompasses all the skills and expertise needed to deliver end-to-end solutions for data center tenants and operators. As our customers’ needs evolve throughout the life cycle, we tailor our solutions to match each phase.
- We meet with customers to evaluate specific needs, identify the best solutions, and develop a detailed scope of work.
- Provide comprehensive design schematics, permit documents, and product specifications.
- Deploy state-of-the-art liquid cooling systems that meet current and future standards.
- Installation of complete heat rejection systems, if not already present.
- Complete start-up, validation and commissioning, training, and provide essential O&M documents.
- 24/7 support is available for emergency response, backed by a full one-year warranty
It is essential when embarking on a high performance fluid-to-the-rack project for AI or any high density deployments that data center owners proceed with the best available knowledge and resources at hand to ensure a smooth implementation process. A successful liquid cooling strategy needs the right partner who is vendor agnostic, and can design, build, and support the infrastructure throughout its life cycle.